Unmatched Conveyor & Automated Systems Integration


Unmatched Material Handling, Automated & Conveyor Systems
Whether you are trying to cut labour costs, increase accuracy, improve output or reduce processing time, we build systems to meet your throughput requirements – guaranteed. Maybe that’s why more than 85% of our customers come back with repeat business. Our senior staff have an average of 33 years of experience each, and our entire team follows a formal solutions creation process based on our expertise and our inclusive, flexible collaboration with you.
Gravity Conveyor
Low Investment – High Throughputs and Efficiencies
Gravity Conveyors are one of the most cost effective and versatile product lines available. These conveyors are excellent for both permanent and temporary conveyor lines often found in warehouses, shipping departments and assembly areas. Gravity curves and spur options can add to the versatility of straight conveyors
Roller Conveyor

Skatewheel Conveyor

Ball Transfer Conveyor

Belt & Lineshaft Conveyor
An Energy Efficient Means of Conveying for Multiple Applications
It’s simple design and versatility made it a good fit for many manufacturing and warehousing applications. This type of conveyor could be used for s-turns diverts and merges. Now implementing longer stretch of a conveyor, line shaft would need more drives but when using a belt driven live roller, it would only need one
Belt Conveyor

Lineshaft Conveyor

Belt Conveyor brings increased efficiency to applications such as assembly lines, sorting, inspection and transportation. Belt conveyors provide a versatile means of handling a wide variety of products from bulky boxes and bundled items to furniture, wood sheets, totes and packaged goods.
Powered Conveyor
Designed for truck loading and unloading along with other applications
We manufacture, install and service a complete range of custom engineered and designed conveyor products for truck loading and unloading along with other applications for manufacturing, assembly, order fulfillment, and packaging operations. Whether your operation requires a belted, skate wheel or roller conveyor, we have the conveyor equipment you need
Flexible Gravity Conveyors

Flexible Powered Conveyors

Rigid Drive-Out Conveyors

Rigid Modular Conveyors

Telescopic Belt Conveyors

Flexible gravity conveyors offer an economical solution for loading items into the inside of a truck, and vice versa. These conveyors can be easily expanded to reach from within a store or from the end of a fixed conveyor to the front wall of the trailer. They can also be gradually contracted or expanded as the trailer is filled or emptied for maximum efficiency and ergonomic benefit. Flexible conveyors can be curved into various configurations to deliver to multiple loading docks. Flexible conveyor solutions allow for fewer operators, increased speed, improved ergonomics and safety, and more efficient loading and unloading.
Benefits
Options for flexible conveyor that we carry include:
Width: 18”, 24” or 30”
Axle center distance: 5.25” standard, with 3” and 4” options
Skate wheels (for skate wheel conveyors): Steel, black or red
Flexible gravity conveyors are used in a variety of industries including:
Motorized Drive Roller (MDR)
The Future of Smart Automated Conveyor Systems
Modern powered roller conveyor systems use motorized rollers mounted within the conveyor frames. They’re compact in size, quiet and safe with 24 volt DC power. As a result, motorized rollers have become the dominant type of conveyor system in use today. Warehouses and distribution centers rely on these conveyors for fast, smooth package movement. Importantly, sensors and controls ensure packages don’t get damaged by crushing against each other.

The Future of Automated Conveyor Systems
Motorized drive roller (MDR) conveyor sections are sections that utilize a single motorized conveyor roller that is only mechanically linked with enough free-turning (gravity type) rollers to constitute a controllable zone. This zone is usually not much longer than the item to be conveyed. With the proper control system strategy, you can easily assemble individual MDR zones like building blocks to make zero pressure accumulation conveyor sub systems, particularly for traditional carton type handling applications.
MDR conveyor sections with the proper control system strategy are inherently modular, both mechanically and electrically. Instead of having a single 100-ft. accumulation conveyor with its big 5HP, 480-volt gear motor, and its own air feed drop; you now have 10 manageable 10-ft. modular accumulation sections that connect together. You don’t have to supply air piping, and your power sourcing can be as simple as plugging into a standard 120-volt household wall receptacle.
Sortation Conveyor Systems
Sorters are the ideal solution for separating products from in-feed conveyor lines to shipping lanes, palletizing operations, packing stations & other sortation needs for your operations
A unit sortation system receives bulk items in totes or master cases from picking, and sorts each item into a discrete order. This enables drastically increased (as much as 200%) pick efficiency, lower operation and labor costs, quicker order fulfillment, greater scalability for peak, and increased order accuracy. Our automated sortation systems use a variety of induction methods in combination with our sorter trays and custom chutes in the process of sorting items into correct outbound orders. Our sortation systems have an array of applications, from batching individual orders to consolidating multiple orders into a manual or automated putwall, and even sorting returned items back into put-away groupings by aisle or product type
Horizontal Cross Belt Sorter

Vertical Cross Belt Sorter

Bombay Sorter

Shoe Sorter

Horizontal High-Performance Cross-Belt Sorter
The energy-efficient high-performance crossbelt sorter is suitable for applications and industries where the size and weight of the items plays a central role. It sorts material up to a maximum of 50 kg, e.g. cardboard boxes, parcels, small packages, packaged foods, catalogue goods, padded envelopes, multimedia products, clothing, etc.
Faster, more flexible and even quieter. The new high-performance system is capable of handling up to 20,000 conveyed goods per hour. This new solution also allows much heavier and larger goods to be sorted.
Mechanical Design
The new High-Performance Crossbelt Sorter continues to rely on the proven, robust mechanical design of its predecessor. There was no reason to make major changes to a design concept that has been working seamlessly for so many years. However there have been a number of smaller upgrades to make it even more durable, i.e. narrower tracks to prevent items from falling in and obstructing the carriers’ path and to make it easier to stack. All in all, this is still the most reliable Crossbelt Sorter on the market.
Inexpensive Maintenance
Maintenance for the High-Performance Crossbelt Sorter is extremely easy and inexpensive. This is true for many reasons. First of all, the drive chain has been replaced with a rubber belt. This makes lubrication a thing of the past! Secondly, it is now much easier and faster to replace the belt. However, our extensive tests indicate this will not happen for many years even in the case of 24/7 operations. Carriers are also replaced much faster, and wear parts are also less expensive, making overall maintenance costs significantly lower than with a conventional Crossbelt Sorter!
Mainway Automated Trailer
Reduce Costs, Increase Safety & Perfect Parts Sequencing
Our expert team of engineers can design and integrate a custom conveyor trailer system to suit any production needs while reducing the labour, forklifts and costs


Meeting all your Production Needs
Electric Flow Tilter
Minimum Floor Space for Maximum Up-Time
Our expert team of engineers can integrate your chain driven electric Flow Tilter solution allowing for maximum up-time, ergonomic design and precise materials handling during production.


Meeting all your production needs
Transform Your Operations Today
Discuss how Mainway can optimize, automate and enhance your operations